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Pugmill Systems

Pugmills

PavementGroup Pugmills continue to prove themselves, year after year. We're so confident in our rugged construction and exceptional engineering, that we offer an industry leading 2-year warranty on our bins and frame. Add top quality components from our OEM partners and you'll see why PavementGroup has risen to the top of the leader board. We offer a multitude of options and customizability our competitors don't dare. Quick delivery times of just 4-6 weeks. Experience the PavementGroup difference. 

Features & Options include choice of nominal output capacity from 50-750tph, skid or trailer mounted, 1, 2 or 3 bins. Options include attached folding-unfolding 18’ conveyor, bomb-bay cleanout pugmill-doors, SUPERLOW-Bins, anti-corrosion package, water pump, asphalt pump, flush system, Rice Lake belt scales, Systems Equipment PLC controls, dosing systems, adjustable height grizzly bars, vibrators, bin dividers, slide-extendable anti-spill back plates, air cannons, moisture ammeter probes, Nitronic 30 abrasion resistant liners, and much more.

PUGMILL & BINS Choose your capacity from 50-750 tph (nominal), replaceable Hardox liner, reversible pugmill pads. Optional bomb-bay doors, spray-down system, anti-corrosion and low-friction pugmill liners
BINS - Select from 1 to 3 bins, variable lengths. Optional air cannons, vibrators, adjustable height grizzly, spillover protection and SUPERLOW-Bins, anti-corrosion and low-friction bin liners
PORTABILITY - Static or fully portable on-axle pugmill system for quick jobsite mobility
POWER - Optional onboard generator, 3 phase wiring with pigtails or terminal strips
PUMPS - Optional asphalt and water pumps, flush-cleanout system, spray-down system
COMPUTER CONTROLS - Standard Sauer Danfoss controls with optional Rice Lake belt scales and Systems Equipment PLC controls
QUALITY OEM COMPONENTS - Our OEM partners are the best of the best; Danfoss controls, Dodge reducers, SEW drives, Westinghouse motors, Martin gears, Rice Lake scales, Viking asphalt pump, Pedrolo water pump
Customizable We're ready to customize your pugmill configuration  

SPECIAL DUTY PUGMILLS: We also build unique pugmill systems for job specific industrial applications.  Our special duty pugmills are designed to meet the unique needs of specific industries which include; processing of tailings, processing coal filter cake, liquid waste solidification, soil remediation, cold-asphalt production, general aggregate and soil mixing. 
PavementGroup RCCpug® pugmill system incorporates 3 of our SUPERLOW-Bins® accommodating loading without ramps; bomb-bay pugmill door, spray-down system for efficient pugmill cleanout; weight bridge, PLC controls; all mounted on a 53’ trailer, no-permits required. This is paired with our HALFULL-HS® Horizontal Silo which is transportable when half full. We reduce mobilization costs by over 75%.
PavementGroup SALTpug® Pugmill is specifically designed for mixing salt. It incorporates a host of corrosion resistance features for maximum durability, giving you the ultimate in corrosion protection and performance. 
PavementGroup SLUDGEpug® Pugmill system is used in a host of industries; dredging, liquid waste management, oil and gas. Used in combination with our ZorbsMORE® products, customers have a complete system to encapsulate free-standing water for landfilling, safely, efficiently, and affordably. Our newest installations of SLUDGEpug® are in operation at Waste Management in Ohio and Petta Industries in WV. SLUDGEpug® incorporates a sealed dual screw bin with cross-screw, incline screw and pugmill. A silo with metered feed-screw, can be added. The pugmill system is further customizable to your specific needs.
PavementGroup COALCAKEpug® Pugmill system was engineered to solve a major concern of coal plants, efficiently converting filter cake (a bi-product of burning gob coal) into a product that can be easily handled for reintroduction back into the coke oven. We’ve solved this problem by mixing the filter cake with Z-Pellets by ZorbsMORE®. COALCAKEpug pugmill uses an extended length stainless steel pugmill, with uniquely designed knife blade paddles for optimal mixing and extended contact time. The final product is free-flowing and easy to handle, optimizing efficiency, dramatically reducing both cycle time and production costs. 

Our Customers - Their Success Stories: 
Paul Reed Construction - producing its own cold patch asphalt for repaving of US missile bases. 
Northgate Holdings - processing, absorbing and solidifying 150+ gallons of waste water/minute for Waste Management's landfills. 
Pettis County Missouri - grant funded pugmill purchase for cold-patch production for roadway paving construction. 
Middle Georgia Paving -making cold patch and paving with it throughout the summer months. 
NJ Site & Utility - performing soil remediation clay processing, mixing it with lime, replacing the final product, made suitable for building construction. 
Petta Industries - processing waste frack materials, to remove freestanding water, passing the #6 paint filter test and made suitable for land filling. 
Gonzalez and Sons - produced 25,000 tons of asphalt and paved 20 acres of their own parking lots. 
Jennings County Indiana - blending 1/2" minus aggregate, 3% sand, and 5.5% AE-300 to produce cold patch for paving many of their secondary roads, as well as for winter pothole repairs.

Call us and we'll put you directly in touch with our many satisfied customers. See how they're succeeding with PavementGroup pugmill systems. 

Call Us Today 518-218-7676

Product Id Manufacturer Model Year Size Condition
SLUDGEpug Pugmill System PavementGroup Portable System New Up to 105 TPH Very Good, Like New
PavementGroup's SLUDGEpug Pugmills are designed for mixing H2O and sludges with our super absorbent ZorbsMORE Z-Pellets absorbent and/or other bulking agents. The solidified materials can then be safely land- filled, dramatically reducing cycle and transportation costs. SLUDGEpug pugmills were first built for the oil and gas and waste-water industries. SLUDGEpug is a highly effective system for processing and mixing materials, much safer and far more efficient than mixing in a traditional mix pit.




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RCC-1 Triton 3 BIN NEW
TRITON 500 TPH Nominal 100 HP - 3 Bin




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PM100-SG Seaman Gunnison PM100-SG NEW 100TPH NEW
Our Pugmill Mixing Plants offer you choices; 100-500 tph, 1-3 bins, portability & AC system, while saving 60k over the competition. Top- end Sauer Danfoss hydraulics with full electronic controls are standard equipment, and we offer you much more. See why Jennings County Indiana Choose Seaman Gunnison pugmill for their cold mix production operation. Call us at 518-218-7676.




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PM200-SG Seaman Gunnison PM200-SG NEW 45'Lx8.2'Wx14'H NEW
Jennings County Indiana is our latest satisfied pugmill customer, producing cold patch for roadway paving and year round repairs. Our Pugmill Plants are offered at 80, 100, 200, 300, and 500 tons per hour, Electrically controlled, liquid pumping system, Sauer Danfoss Hydraulics, portability option & more. Save over $50,000 on your pugmill purchase. We beat the competition on both quality and cost.




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PM300-SG Seaman Gunnison PM300-SG NEW 45'Lx8.2'Wx14'H NEW
Pugmill Plants at 200/300/500 tons per hour, Electrically controlled, Sauer Danfoss Hydraulics, portability option & more, Save over $60,000 Call 518-218-7676




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PM500-SG Seaman Gunnison PM500-SG NEW 45'Lx8.2'Wx14'H NEW
Pugmill Plants at 200, 300, 500 tons per hour, Electrically controlled, Sauer Danfoss Hydraulics, portability option & more, Save over $80,000 Call 518-218-7676




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PM-80-1500 Seaman Gunnison PM80-1500 NEW 80-1500TPH NEW
Our Seaman Gunnison pugmill systems are built in a variety of capacities and configurations from 80-1500tph, skid or trailer mounted. Our latest delivery was to Paul Reed Construction in Nebraska. We offer quick build times, quality engineering and construction at an affordable price. Call one of our experts today for details: 518-218-7676




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PAVEMENTGROUP PUGMILL MIXER PLANTS offer contractors precision manufacturing backed by exceptional engineering, for an all-round cost-effective material handling solution. Our pugmills combine a pugmill blending system, computerized dosage control, multi-bin configuration, feed conveyors and a host of options. What sets us further apart, is that our pugmills can be customized to your specific needs.

VERSATILITY The versatility of our PavementGroup pugmill designs has made them an invaluable resource across many industries; cold mix asphalt production, mixing fly ash, cement and various recipes for cement treated base; remediation of contaminated soil; mixing road salts with additives; liquid waste S/S, solidification and stabilization; processing dredged material (using ZorbsMORE Z-Pellets) for water absorption and landfilling; mixing oil and gas drilling mud and tailings with S/S agents agents making them suitable for land filling; mixing filter cake from coal plants with absorption materials (such as ZorbsMORE Z-Pellets) for reintroduction to the furnace. 

PavementGroup PUGMILLS Material Mixing Solutions

  • Cold Mix Asphalt Production, Emulsified Mixtures
  • Road Base Mixing / Stabilization
  • Soil Remediation
  • Soil Mixing & Blending
  • Cement Treated Base
  • Hazardous Soil Remediation, Stabilization, Encapsulation
  • Flowable Backfill
  • Mixing CKD, Lime and Fly Ash used in Soil Stabilization and Solidification
  • Drill Cuttings Stabilization
  • Roller Compacted Concrete Produciton
  • Hydrated Lime Mixed with Aggregate / Asphalt

CALL TODAY: 1-518-218-7676

 

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