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SLUDGEpug Pugmill System - for rental or purchase

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PavementGroup’ Certified Pre-Owned equipment offers you peace of mind.

Qualifying equipment undergoes a rigorous 50+ point inspection. Machines are fully serviced and repaired, tested and retested. Our in-depth quality assurance process includes field testing the equipment under working conditions. When you receive it, be assured that it's ready to go to work. We back that up with a 90-day parts warranty.

ID# UEP-1346
ManufacturerPavementGroup
Model Portable System
Year 2014
Item Price515000
Sale Price315000
You Save$200,000
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Overview: SLUDGEpug is engineered for several applications such as oil & gas, liquid and sludge waste, and much more. Mix absorbents and solidifying agents. Call today 518-218-7676

Description

IN STOCK - Available for rental or purchase

The SludgePUG pugmill system is designed for processing all types of liquid waste including oil and gas waste, contaminated liquids and sludges. SludgePUG incorporates a twin screw bin with cross-feed conveyor, incline screw up to a 100 tph pugmill mixer, and a silo with feeder to move lime to your pugmill. The system includes a control panel.
The sludge pug is setup to move 50 tph of sludge materials up to the 100 tph pugmill. 

PavementGroup's SLUDGEpug pugmill system is specially designed for mixing water and sludges with solidification products such as ZorbsMORE Z-Pellets and other bulking agents. Solidified materials can then be safely land-filled, reducing cycle and transportation costs. SLUDGEpug pugmills were first built for the oil and gas industry for handling and mixing drill mud and tailings. Our water proof, twin screw sludge bin is safer and far more efficient than mixing in a mix pit. SLUDGEpug can be employed for mixing coal silt with ZorbsMORE Z-Max polymer, for lagoon pond cleanup and hazmat projects.

Transport and Setup: Designed to be easily transported in just 2 loads without the need for oversize permits. The configuration allows for quick pin and bolt setup. (A third load is needed for the optional, fully transportable silo)

How it Works: Drilling mud is dumped into the twin-screw, heavy-duty feed bin. Materials moves along the bottom to the cross screw. An incline screw with AR hardened tips moves the sludge up and into the pugmill mixer. The optional silo with vein feeder allows light materials to be fed to the pugmill (Options include air cannons, vibrators, synched feed controls).

User Experiences: Petta Industries uses the system as a centralized processing hub for mixing and solidifying well-drilling mud, for disposal without water loss. Waste Management through Northgate Holdings uses the pugmill system for bulking and solidifying sludges and water, while meeting WM's strict guidelines for landfill waste.

IN STOCK! Don't miss it. 

Call Today 518-218-7676


Spec Sheet, Portable Silo

Storage Capacity

1800 cu*ft (50 ton)

Dust Collector

approximately 150-225 cu*ft

Vibrator

Electric

Air Pop-Off

Yes

Material

Straight Lime (density = 40 lb/cu*ft)

Tank Diameter

8.5 ft

Overall Height

approximately 50 ft

Cone Angle

60°

Level Indicators

Yes: upper and lower

Feed

Rotary Valve

Rotolok P/N: 25RVCCM01B000-75JZS222

Electric Motor - Marathon Electric Motors 2Hp

Cat #: C220

Model #: JVJ 143TTFR5329AF P

[motor speed adjusted to meet demand]

Cone Fluidizers

Yes

Blower

Ametek Rotron: DR656CK72X

4 hp; 3 phase; 230/460V, 10/5A

Caged Ladder & Rail

Yes

HD Axle Trailer w/ Lights

Yes, w/ electric brakes

Fill Pipe

4 in

Outlet

12 in diameter

Power Connector

Rubber Covered Cord with 480VAC Plug

Starter Panel

No (refer to Control House)

Ambient Conditions

-10° to +120°F (-23.3° to +48.9°C)

0 to 100% RH

Spec Sheet, Lime Conveyor

Screw Diameter

7"

Inlet to Discharge Length

19.25 ft

Conveyor Angle

30° Incline

Material

Straight Lime (density = 40 lb/cu*ft)

600 cfh (12 tph)

(X) to (Y)% moisture content

1/8 in max lump size

Motor

5 hp; 3 phase; 208/230V

Gear Box

(X):(Y) ratio

Inlet Size

10" diameter

Outlet Size

10" diameter

Power Connector

Rubber Covered Cord with 480VAC Plug

Controls

No (refer to Control House)

Ambient Conditions

-10° to +120°F (-23.3° to +48.9°C)

0 to 100% RH

Spec Sheet, Screw Hopper

Length

32 ft inside

Width

7 ft inside

Height

5.5 ft outside

Total Req'd Capacity

(TBD) cu*ft

Material

Sludge (dirt, silt, water, vegetable- and petrol-based lubes)

density: "dry dirt" to "water"

up to 25 tph

Sludge Screw (2)

12" OD x 8" pitch for exit end of screw and 6" pitch on lead of screw on 6" pipe; carbon steel

Sludge Screw Motor (2)

Seimens 15 hp, 1800 RPM, 3 phase

Sludge Screw Gear Box (2)

Nord Gear Corp

Model #: SK 7382SC-160 M/4

Serial #: 1/811134266600 003

Ratio: 78.81

Torque: 42110 in*lbs

Speed: 22 RPM [motor speed adjusted to meet demand]

Mounting position: M1

Cross Screw

12" OD x 12" pitch on 6" pipe; carbon steel

Cross Screw Motor

7.5 hp; 3 phase

Gear Box

Nord Gear Corp

Model #: SK 9042.1SCP-132 S/4 CUS

Serial #: 1/811134265900 001

Ratio: 40.54

Torque: 11039 in*lbs

Speed: 43 RPM [motor speed adjusted to meet demand]

Mounting position: M3

Power Connector

Rubber Covered Cord with 480VAC Plug

Controls

No (refer to Control House)

Ambient Conditions

-10° to +120°F (-23.3° to +48.9°C)

0 to 100% RH

Spec Sheet, Incline Conveyor

Screw Diameter

16 in

Inlet to Discharge Length

34.25 ft

Conveyor Angle

12°-15°

Material

Sludge (dirt, silt, water, vegetable- and petroleum-based oils)

density: "dry dirt" to "water"

up to 25 tph

Screw

16" OD x 16" pitch on 6" pipe; carbon steel

Motor

Nord 15 hp, 30 PRM, Class 2 SC drive

Gear Box

Nord Gear Corp

Model #: SK 6382 A2B-160 M/4

Serial #:

Ratio: 59.66

Torque: 31878 in*lbs

Speed: 30 RPM [motor speed adjusted to meet demand]

Mounting position:

Inlet

12" x 12" square

Outlet

16" x 16" square

Power Connector

Rubber Covered Cord with 480VAC Plug

Controls

No (refer to Control House)

Ambient Conditions

-10° to +120°F (-23.3° to +48.9°C)

0 to 100% RH

Spec Sheet, Pug Mill

Length

8 ft

Width

4 ft

Height

2.75 ft (approx)

Total Req'd Capacity

30-50 tph

Material

Lime + Sludge

Polymer-Coated Shafts

TBD

Trough Lining

TBD

Paddle Coating

Seemed to be cast hardened paddles Bolt on

Service Doors

Yes

Drive Motor (2)

15 hp @ 1800 prm

WWE TEFC 286T (WWE 15-18-254T)

Reducer (2)

Dodge TXT615 torque-arm shaft mount reducer

Timing Gears

Yes (I thought not on the unit as built?)

Shaft Speed

60-70 Hz

Power Connector

Rubber Covered Cord with 480VAC Plug

Controls

No (refer to Control House)

Ambient Conditions

-10° to +120°F (-23.3° to +48.9°C)

0 to 100% RH

Spec Sheet, Control House

MAIN

Flange-mounted disconnect, lockable

250A circuit breaker

E-Stop: Push to Stop/Pull to Start

PUGMILL (2) SCREWS

Starter (2) (Square D P/N: LC1D25G7 or eqv)

Overload relay (2) (Square D P/N: LRD22 or eqv)

Breaker (15 Amp, 3 Pole, 480 Volt)

2-Pos (ON/OFF) switch, rotary

Indicator Light

LEFT AND RIGHT SCREENS

Starter (2) (Square D P/N: LC1D09G7 or eqv)

Overload relay (2) (Square D P/N: LRD06 or eqv)

Breaker (2) (50 Amp, 3 Pole, 480 Volt)

2-Pos (ON/OFF) switch, rotary (2)

Indicator Light (2)

INCLINE SCREW

VFD (Fuji P/N: FRN020G1S-4U or eqv)

Breaker (50 Amp, 3 Pole, 480 Volt)

2-Pos (ON/OFF) switch, rotary

Speed pot (rotary)

VFD Remote Terminal Device

CROSSFEED SCREW

VFD (Fuji P/N: FRN007G1S-4U or eqv)

Breaker (30 Amp, 3 Pole, 480 Volt)

2-Pos (ON/OFF) switch, rotary

Speed pot (rotary)

VFD Remote Terminal Device

SLUDGE SCREW (2)

VFD (Fuji P/N: FRN020G1S-4U or eqv)

Breaker (50 Amp, 3 Pole, 480 Volt)

2-Pos (ON/OFF) switch, rotary

Speed pot (rotary)

VFD Remote Terminal Device

LIME SILO BLOWER

Starter (Square D P/N: LC1D09G7 or eqv)

Overload relay (Square D P/N: LRD12 or eqv)

Breaker (15 Amp, 3 Pole, 480 Volt)

2-Pos (ON/OFF) switch, rotary

Indicator Light

ROTARY VANE FEEDER

VFD (Fuji P/N: FRN002G1S-4U or eqv)

Breaker (15 Amp, 3 Pole, 480 Volt)

2-Pos (ON/OFF) switch, rotary

Speed pot (rotary)

VFD Remote Terminal Device

SILO VIBRATOR

Starter (Square D P/N: LC1D09G7 or eqv)

Overload relay (Square D P/N: LRD12 or eqv)

Breaker (15 Amp, 3 Pole, 480 Volt)

2-Pos (ON/OFF) switch, rotary

LIME SCREW

Starter (Square D P/N: LC1D09G7 or eqv)

Overload relay (Square D P/N: LRD12 or eqv)

Breaker (15 Amp, 3 Pole, 480 Volt)

2-Pos (ON/OFF) switch, rotary

Indicator Light

Spec Sheet, Control House

Other

NEMA 4 enclosure(s)

 

Panel Mount 480VAC Receptacles, Light Switch 3R, GFCI Recptacle, Pump Receptacle

Product Details

Product Details

Category Used Pugmills
New/Used? New
Product Name SLUDGEpug Pugmill System - for rental or purchase
Product ID UEP-1346
Manufacturer PavementGroup
Model Portable System
Year 2014
Size 105tph pugmill, 300 barrel silo, large bin
Condition Very Good, Like New
MachinioSkip:No
Shipping Dimensions
Lbs KG
Weight 0.00 0
Inches Feet Cm
Length 0.00 0.00 0.00
Width 0.00 0.00 0.00
Height 0.00 0.00 0.00

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