Pugmill system, active floor 20cy bin, incline screw

Description

IN STOCK - 

The SludgePUG pugmill system is designed for processing all types of liquid waste including oil and gas waste, contaminated liquids and sludges. SludgePUG incorporates a twin screw bin with cross-feed conveyor, incline screw up to a 100 tph pugmill mixer, and a silo with feeder to move lime to your pugmill. The system includes a control panel.
The sludge pug is setup to move 50 tph of sludge materials up to the 100 tph pugmill. 

PavementGroup's SLUDGEpug pugmill system is specially designed for mixing water and sludges with solidification products such as ZorbsMORE Z-Pellets and other bulking agents. Solidified materials can then be safely land-filled, reducing cycle and transportation costs. SLUDGEpug pugmills were first built for the oil and gas industry for handling and mixing drill mud and tailings. Our water proof, twin screw sludge bin is safer and far more efficient than mixing in a mix pit. SLUDGEpug can be employed for mixing coal silt with ZorbsMORE Z-Max polymer, for lagoon pond cleanup and hazmat projects.

Transport and Setup: Designed to be easily transported in just 2 loads without the need for oversize permits. The configuration allows for quick pin and bolt setup. (A third load is needed for the optional, fully transportable silo)

How it Works: Drilling mud is dumped into the twin-screw, heavy-duty feed bin. Materials moves along the bottom to the cross screw. An incline screw with AR hardened tips moves the sludge up and into the pugmill mixer. The optional silo with vein feeder allows light materials to be fed to the pugmill (Options include air cannons, vibrators, synched feed controls).

User Experiences: Petta Industries uses the system as a centralized processing hub for mixing and solidifying well-drilling mud, for disposal without water loss. Waste Management through Northgate Holdings uses the pugmill system for bulking and solidifying sludges and water, while meeting WM's strict guidelines for landfill waste.

• Portable Silo
  • Storage Capacity 1800 cu*ft (50 ton)
  • Dust Collector approximately 150-225 cu*ft
  • Vibrator Electric
  • Air Pop-Off Yes
  • Material Straight Lime (density = 40 lb/cu*ft)
  • Tank Diameter 8.5 ft
  • Overall Height approximately 50 ft
  • Cone Angle 60°
  • Level Indicators Yes: upper and lower
  • Feed Rotary Valve
  • Rotolok P/N: 25RVCCM01B000-75JZS222
  • Electric Motor - Marathon Electric Motors 2Hp
  • Cat #: C220
  • Model #: JVJ 143TTFR5329AF P
  • [motor speed adjusted to meet demand]
  • Cone Fluidizers Yes
  • Blower Ametek Rotron: DR656CK72X
  • 4 hp; 3 phase; 230/460V, 10/5A
  • Caged Ladder & Rail Yes
  • HD Axle Trailer w/ Lights Yes, w/ electric brakes
  • Fill Pipe 4 in
  • Outlet 12 in diameter
  • Power Connector Rubber Covered Cord with 480VAC Plug
  • Starter Panel No (refer to Control House)
  • Ambient Conditions -10° to +120°F (-23.3° to +48.9°C)
  • 0 to 100% RH
• Lime Conveyor
  • Screw Diameter 7"
  • Inlet to Discharge Length 19.25 ft
  • Conveyor Angle 30° Incline
  • Material Straight Lime (density = 40 lb/cu*ft)
  • 600 cfh (12 tph)
  • (X) to (Y)% moisture content
  • 1/8 in max lump size
  • Motor 5 hp; 3 phase; 208/230V
  • Gear Box (X):(Y) ratio
  • Inlet Size 10" diameter
  • Outlet Size 10" diameter
  • Power Connector Rubber Covered Cord with 480VAC Plug
  • Controls No (refer to Control House)
  • Ambient Conditions -10° to +120°F (-23.3° to +48.9°C)
  • 0 to 100% RH
• Screw Hopper
  • Length 32 ft inside
  • Width 7 ft inside
  • Height 5.5 ft outside
  • Total Req'd Capacity (TBD) cu*ft
  • Material Sludge (dirt, silt, water, vegetable- and petrol-based lubes)
  • density: "dry dirt" to "water"
  • up to 100 tph
  • Sludge Screw (2) 12" OD x 8" pitch for exit end of screw and 6" pitch on lead of
  • screw on 6" pipe; carbon steel
  • Sludge Screw Motor (2) Seimens 15 hp, 1800 RPM, 3 phase
  • Sludge Screw Gear Box (2) Nord Gear Corp
  • Model #: SK 7382SC-160 M/4
  • Serial #: 1/811134266600 003
  • Ratio: 78.81
  • Torque: 42110 in*lbs
  • Speed: 22 RPM [motor speed adjusted to meet demand]
  • Mounting position: M1
  • Cross Screw 12" OD x 12" pitch on 6" pipe; carbon steel
  • Cross Screw Motor 7.5 hp; 3 phase
  • Gear Box Nord Gear Corp
  • Model #: SK 9042.1SCP-132 S/4 CUS
  • Serial #: 1/811134265900 001
  • Ratio: 40.54
  • Torque: 11039 in*lbs
  • Speed: 43 RPM [motor speed adjusted to meet demand]
  • Mounting position: M3
  • Power Connector Rubber Covered Cord with 480VAC Plug
  • Controls No (refer to Control House)
  • Ambient Conditions -10° to +120°F (-23.3° to +48.9°C)
  • 0 to 100% RH
• Incline Conveyor
  • Screw Diameter 16 in
  • Inlet to Discharge Length 34.25 ft
  • Conveyor Angle 12°-15°
  • Material Sludge (dirt, silt, water, vegetable- and petroleum-based oils)
  • density: "dry dirt" to "water"
  • up to 100 tph
  • Screw 16" OD x 16" pitch on 6" pipe; carbon steel
  • Motor Nord 15 hp, 30 PRM, Class 2 SC drive
  • Gear Box Nord Gear Corp
  • Model #: SK 6382 A2B-160 M/4
  • Serial #:
  • Ratio: 59.66
  • Torque: 31878 in*lbs
  • Speed: 30 RPM [motor speed adjusted to meet demand]
  • Mounting position:
  • Inlet 12" x 12" square
  • Outlet 16" x 16" square
  • Power Connector Rubber Covered Cord with 480VAC Plug
  • Controls No (refer to Control House)
  • Ambient Conditions -10° to +120°F (-23.3° to +48.9°C)
  • 0 to 100% RH
• Pugmill
  • Length 8 ft
  • Width 4 ft
  • Height 2.75 ft (approx)
  • Total Req'd Capacity 50-110 tph
  • Material Lime/Cement + Sludge
  • Polymer-Coated Shafts TBD
  • Trough Lining TBD
  • Paddles AR 400
  • Service Doors Yes
  • Drive Motor (2) 15 hp @ 1800 prm
  • WWE TEFC 286T (WWE 15-18-254T)
  • Reducer (2) Dodge TXT615 torque-arm shaft mount reducer
  • Timing Gears
  • Shaft Speed 60-70 Hz
  • Power Connector Rubber Covered Cord with 480VAC Plug
  • Controls No (refer to Control House)
  • Ambient Conditions -10° to +120°F (-23.3° to +48.9°C)
  • 0 to 100% RH
• Control House
  • MAIN Flange-mounted disconnect, lockable
  • 250A circuit breaker
  • E-Stop: Push to Stop/Pull to Start
  • PUGMILL (2) SCREWS Starter (2) (Square D P/N: LC1D25G7 or eqv)
  • Overload relay (2) (Square D P/N: LRD22 or eqv)
  • Breaker (15 Amp, 3 Pole, 480 Volt)
  • 2-Pos (ON/OFF) switch, rotary
  • Indicator Light
  • LEFT AND RIGHT SCREENS Starter (2) (Square D P/N: LC1D09G7 or eqv)
  • Overload relay (2) (Square D P/N: LRD06 or eqv)
  • Breaker (2) (50 Amp, 3 Pole, 480 Volt)
  • 2-Pos (ON/OFF) switch, rotary (2)
  • Indicator Light (2)
  • INCLINE SCREW VFD (Fuji P/N: FRN020G1S-4U or eqv)
  • Breaker (50 Amp, 3 Pole, 480 Volt)
  • 2-Pos (ON/OFF) switch, rotary
  • Speed pot (rotary)
  • VFD Remote Terminal Device
  • CROSSFEED SCREW VFD (Fuji P/N: FRN007G1S-4U or eqv)
  • Breaker (30 Amp, 3 Pole, 480 Volt)
  • 2-Pos (ON/OFF) switch, rotary
  • Speed pot (rotary)
  • VFD Remote Terminal Device
  • SLUDGE SCREW (2) VFD (Fuji P/N: FRN020G1S-4U or eqv)
  • Breaker (50 Amp, 3 Pole, 480 Volt)
  • 2-Pos (ON/OFF) switch, rotary
  • Speed pot (rotary)
  • VFD Remote Terminal Device
  • LIME SILO BLOWER Starter (Square D P/N: LC1D09G7 or eqv)
  • Overload relay (Square D P/N: LRD12 or eqv)
  • Breaker (15 Amp, 3 Pole, 480 Volt)
  • 2-Pos (ON/OFF) switch, rotary
  • Indicator Light
  • ROTARY VANE FEEDER VFD (Fuji P/N: FRN002G1S-4U or eqv)
  • Breaker (15 Amp, 3 Pole, 480 Volt)
  • 2-Pos (ON/OFF) switch, rotary
  • Speed pot (rotary)
  • VFD Remote Terminal Device
  • SILO VIBRATOR Starter (Square D P/N: LC1D09G7 or eqv)
  • Overload relay (Square D P/N: LRD12 or eqv)
  • Breaker (15 Amp, 3 Pole, 480 Volt)
  • 2-Pos (ON/OFF) switch, rotary
  • LIME SCREW Starter (Square D P/N: LC1D09G7 or eqv)
  • Overload relay (Square D P/N: LRD12 or eqv)
  • Breaker (15 Amp, 3 Pole, 480 Volt)
  • 2-Pos (ON/OFF) switch, rotary
  • Indicator Light
  • Other NEMA 4 enclosure(s)
  • Panel Mount 480VAC Receptacles, Light Switch 3R, GFCI
  • Receptacle, Pump Receptacle

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