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Portable 500TPH Counter-Flow Drum Plant

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ID# CEP-4373
Model 4BF-130691-2A
Year 2001
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Overview: Portable 500TPH Counter-Flow Drum Plant

Description

Portable 500TPH Counter-Flow Drum Plant

2001 PORTABLE 500 TPH RECYCLE COUNTER FLOW ASTEC PLANT

2001 COLD FEED SYSTEM:
Model: 4BF-130691-2A  
Originally 4 bin system but fifth was added later, Still Fully Portable.
There are (5) five 9’ X 14’ bins with extensions and dividers on a portable frame complete with a triple axle portability package. The 30” feeders are 10’ long and are driven by 5 hp ac motors. The 34” collector conveyor is 75’ long and powered by a 15 hp motor. The collecting conveyor has a 20' foldable stinger on the end for transportation. The cold feed system sits on steel legs that rides with the equipment. The bins include free standing relocatable ramp wall. There is a side mounted NEMA box with 5 updated A.C. Variable Frequency Inverters, 3 bins have had new motors recently installed. 3 bins have new variable speed feeder belts. 

Model PSS-512 
(Screen and Conveyor System) 4’ x 12’ double deck screen Astec portable 34” wide 85’ long, heavy channel frame belt conveyor. Feeds a 500 TPH Pugmill. This unit is single axle with hydraulic raise.

Model PLM T500-60 
500tph twin shaft pugmill with two drive motors. The unit is equipped with a material bypass chute (which is currently in use because no lime is required in current state its erected in). Has 34” x 40’ incline weigh bridge channel conveyor that feeds the dryer. Unit sits on single axle chassis.  

2001 COUNTER FLOW DRYER:
Model: PAD 937C
This Astec portable quad-axle counter flow recycle dryer is 9’ in diameter and 37’ long. The dryer is chain driven by a single 200 hp drive package. A gravity feed chute introduces materials into the dryer. The Hauck SJO 750 burner burns recycled oil (The combo burner is capable of burning Nat Gas or Oil , There is a Pre-Heater and Maxon Gas Train included).  It is powered by a 200 hp motor. The dryer dumps the dried materials into a mixing drum. The dryer assembly includes steel timber cribbing, hydraulic leveling. The shell has an average thickness of .400 and the drive chain and sprockets have 75% life left on them. In the last 30 days the combustion flights were replaced along with the 1st row of J Flights. 

2001 MIXING DRUM:
Model: BTX822
This Astec portable tandem axle mixing drum is 8' in diameter and 22’ long. The drum is trunnion driven by 4 x 25 hp motor's. A gravity feed chute introduces virgin materials and recycle into the drum. The shell has insulation and stainless-steel skin wrapped around for heat retention. The front has the scavenger fan mounted over the goose neck.  Triple Axle 

There is a custom fab bucket elevator to move the dried material from the dryer to the mixing drum. This is to keep the Dryer low to the ground. You can still elevate the dryer and feed directly in to the mixing drum or use the elevator (The elevator has new chain and buckets put on this season, the drive sprocket is approx. 3 seasons old) 

2012 WRAP AROUND RECYCLE SYSTEM:
The two bin system features (2) Two 8’ x 14’bins with a heavy-duty incline grizzly’s and bin vibrators. The bins feeders are horizontal with 36" x 16' variable speed feeders with 10 hp A.C. motors. Variable frequency drives are mounted in a Nema side cabinet. They feed a 36” Incline Channel Conveyor to a single deck screen. The 4' x 10' single deck screen feeds over flow material back to a frame mounted rap crusher to re-feed the screen again. A weigh belt conveyor is mounted on a common portable, tandem axle self-erecting frame. The 36” wide and 60' long lattice conveyor has a single axle and 20 hp motor.

2001 POLLUTION CONTROL:
Model: PBH 85SP
The portable Astec direct pulse baghouse will effectively filter 85,000 cfm of dust-laden air at a 5.8 to 1 air to cloth ratio with 1400 bags. All inlet and outlet duct work with an Astec fan, and twin 200 hp motor's, inlet damper and stack are included. Dust is removed from the baghouse by tandem auger's driven by a 5 hp motor's. A 40 hp screw type air compressor provides the air. The baghouse fan on a tandem axle trailer that will also hold the duct work during the transportation process. There is a primary cyclone mounted on the M.C. trailer for precleaning of heavy dust particulates. Approx. 150,000 tons on the bags.
 
2001 ASPHLAT STORAGE SYSTEM:
Model SEB 10036
Plant comes with an Astec 100-ton self-erect surge bin system. The Astec highly portable surge bin and drag is a proven reliable system. The drag conveyor and surge bin simultaneously self-erect in approx. twelve min's  without the need for a crane.
The surge bin has a holding capacity of 100 tons weighing 120 pounds per cubic foot. The clam gates have a 5'x18" opening. The 36" double chain slat conveyor has a reject gate and can handle 500 tph with a 75 hp motor. The 100-ton surge bin is mounted on load cells for accurate load out into trucks. The whole unit is mounted on a quad axle assembley for transportation. The unit has had the discharge hopper relined within the last 36 months and the chain and slats have about 50% Life left in them.   

2001 CONTROL HOUSE WITH CONTROLS:
The Astec Pilot III control house is one-room 10’ x 22’. The Astec controls were upgraded to NEW ASTEC PM-2 computer controls in 2012. The mixing drum, baghouse cross screw and dryer motors are set up with frequency drive inverters (For better control). The Air and Heat was upgraded last season. It is portable on a single axle.

2001 MOTOR CONTROL CENTER:
Model PCY 855PS03
A motor control center with all starters and breakers is mounted on the front of the cyclone and 15,000-gallon fuel tank assembly.  The M.C. are Seimens and include soft starts for the burner, mixing drum and baghouse exhaust fan motors. All S/O type wiring with quick disconnect plugs are included with the plant. The whole unit is on a tandem axle trailer.

LIQUID ASPHALT SYSTEM:
There is (1) one 2001 CEI 30,000 gallon single compartment  tank with AC metering pump.

Heatec (Model# HC- 100A/) 1 MBTU combo Oil/Gas hot oil heater is mounted along with an unloading pump mounted on the goose-neck on tank. This tank is mounted on triple axle frame.
A 4" plant metering skid on the rear deck of A.C. tank. 

OTHER EQUIPMENT:
8' x 40' portable trailer is provided for the spare parts for the plant. The plant hydraulic pump kit is located inside along with misc. bags, belts, bearing's etc.
 
Note: This plant is still operational and complete with tires and has all of its wheels. Records show that the plant has produced approx. 1 million tons since new and has many upgrades along with regular maintenance. It is in very good condition overall and would provide many years of portable production. The current owners are still running this plant and will take it down and stack it out for the new owners. The plant is just too large for the current market. Plant coming down soon.

AS IS…………WHERE IS………SouthEast USA

CALL TODAY: 518-218-7676

Product Details

Product Details

Category Used Plants & EQ
New/Used? Used
Product Name Portable 500TPH Counter-Flow Drum Plant
Product ID CEP-4373
Model 4BF-130691-2A
Year 2001
Product Location Not Assigned
Size 500TPH
MachinioSkip:No
Shipping Dimensions
Lbs KG
Weight 0.00 0
Inches Feet Cm
Length 0.00 0.00 0.00
Width 0.00 0.00 0.00
Height 0.00 0.00 0.00

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