Asphalt Recyclers: Our mobile asphalt recycling plants are designed for recycling RAP (Recycled Asphalt Pavement) millings and broken chunk into quality hot mix asphalt.Our asphalt plants can also produce virgin asphalt, cold patch and permanent pavement material similar to UPM® and QPR®.HMA recycling rates vary by machine from 1-5 ton per batch. Our continual feed recyclers also produce high performance cold patch at rates over 15tph. Our mobile recycling plants can also be set up for static production. Some units include a heated asphalt tack tank, with heated spray wand, conveyor loading and or conveyor discharge.
The PT-PRO Mobile Asphalt Recycler and Mobile Asphalt Plant is designed for batch asphalt recycling and is capable of recycling large asphalt chunks (up to 2 feet) or asphalt millings, produce virgin hot mix and high-performance cold-patch.With a 5 ton batch and quick discharge, your asphalt stays hot.A hydraulic discharge door allows precise, quick discharge of your mix. The recycler self-cleans by simply emptying it when you’re done. The PT5000 is simple to operate and designed for one man operation. Winner of 2 National Environmental Awards, the PT5000 has been recognized for its carbon reduction and sustainable business practice. Options include a built in scale with digital printout, conveyor loader, conveyor unloader, side load bin, bag house and others. Features: 3 Models avalable: 3, 4, 5 tons/batch Recycles 100% asphalt chunks and millings Produces virgin hot mix from virgin aggregates Produces high-performance cold-patch Produces colored aggregate mixes and specialty blends Advantages: Produces 5 Ton Batches Batch dump unloading keeps hot mix HOT in winter Truck, Trailer or Stationary Mountable Self-Cleaning, Simple One Man Operation Clean fire technology for minimal emissions, Air Emissions Data available Auto temperature controls and shut down timers Self-cleaning, just run it empty Parts, service and support all locally available Built like a tank, extra heavy-duty
(R.A.D.E.) RAP & Aggregate Design Engineering is included
PT10 Asphalt Recycler: Fully Mobile Self-Container Asphalt Recycler and Batch Plant requires no support equipment. Millings are fed directly from the towing vehicle via the loading conveyor. Ideal for pothole patching, repairing utility trenches, water main breaks and all other types of asphalt repairs. A favorite of airports and municipalities needing hot mix year round.
Features: Recycles 100% asphalt millings (plannings) and small asphalt chunks. Produces virgin hot mix from virgin aggregates. Produces high-performance cold-patch. Produces colored aggregate mixes and specialty blends. Loads easily using an onboard load conveyor. Heat tack tank with applicator wand allows tack spraying of repair area. Discharged to the ground, shovel platform, loader bucket or wheel barrow. Environmentally friendly 'low smoke emissions' design. ASPHALT RECYCLING Tax Credits.
Advantages: Batch process is ideal for convenient roadway patching. 'Only discharge what material you need when you need it'. Indirect heating, reducing bitumen burn-off and eliminates smoke. Fully Portable trailer mounted design, one-man operation. Automatic temperature controls and burner shutdown. Built in USA with local parts, service and support. US Parts & Components all off-the-shelf for quick repair and replacement
PT5000 Asphalt Plant & Recycler: (15 Tons/Hr) The PT5000 Mobile Asphalt Recycler recycles asphalt chunks and asphalt millings at a rate of approximately 5 tons per batch, producing 100 tons/day. The asphalt plant also produces aviation grade hot mix asphalt from virgin materials. A full 5 ton batch of HMA can be recycled in approx. 20 minutes. A hydraulically controlled discharge door allows for precise and quick material discharge to a wheelbarrow, paver, and bucket or directly to the repair site. The PT5000 requires just one operator using push button controls.
Truck specs: 2004 Freightliner FL-80 new brakes all around. New front aluminum wheels. New Paint white. Stabilizer rams. Frame painted. Rubber 75%. Low miles (approx 103,000) Engine Mercedes Benz Transmission 8 speed LL 40,000 Rears 13,000 Front Spring suspensions.
Recycler: Demo unit 2009 PT-Pro 5000 80 Hrs 15Ton per Hour. Recycle Chunk or millings Diesel Fueled. Diesel fired burner. Mobile Blacktop plant at your disposal. No more down time in the winter!!
The PT20 Asphalt Recycler is designed to recycle asphalt millings RAP and produce virgin hot mix from virgin materials as well as produce high-performance cold-patch, colored mixes and specialty blends. The SRM20-120 is a continual feed plant designed for simple one man operation. A heated liquid additive bin allows heated liquid additive or emulsions to be pumped and metered into the mixing chamber. An oversized loading bin screens off oversize chunks of material when loading with a bucket loader.An exit conveyor moves material to a hotbox, dump truck or storage bin.
Features: Recycles 100% asphalt millings (plannings) and small asphalt chunks Produces virgin hot mix from virgin aggregates Produces high-performance cold-patch. Produces colored aggregate mixes and specialty blends
Advantages: Fast, up to 15 TPH when producing cold patch Continual feed process, just keep material in the hopper Mobile easily towed behind a truck Indirect heating, reducing bitumen burn-off Clean fire technology for minimal emissions Auto temperature controls and shut down timers Self-cleaning, just run it empty
Built in USA with local Parts, service and support all locally available
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Asphalt Recycling Offers Many Benefits: Asphalt recycling & Asphalt Reclaiming offer contractors and municipalities many benefits. With a weak economy, municipalities are seeking ways to save money while contractors are searching for new ways to make money. Add to this rising asphalt prices and a world focused on Green Technology and you have all the right reasons to own an asphalt recycler.
Let’s talk about savings and profits first. RAP (Reclaimed Asphalt Pavement) was once a waste product for which contractors paid to dispose. Today, RAP is being discovered as a highly valuable commodity. It’s commonly mixed with stone and used for base course. However, its greatest potential value is attained through 100% recycling accomplished with an asphalt recycler. Asphalt recycling recovers the asphalt and the aggregate, resulting is a cost savings/profit (depending on how you look at it) between $35. - $80. per ton, depending on local hot mix costs. Recycling just 15 tons per week over 1 year, yields an annual profit/savings of $30,000-$60,000. With our larger recyclers, the savings can be as high as $250,000 / year, that’s a tremendous amount of money and it’s entirely feasible with our large PT-PRO Series Recyclers which are capable of recycling over 80 ton/day.
Asphalt Recycling offers other significant benefits such as a reduced reliance on the local hot mix plant. What contractor hasn’t waiting in line at the mix plant, or come up short 5 tons on a project or wanted to work at night or on weekends? I owned a pavement company in the 90’s and it happened to us all the time. In places like Canada, Alaska and NY City it can take over 2 hours one way to reach a hot mix plant. In the Northeast, mix plants close between November and April. Owning an asphalt recycler gives the contractor tremendous flexibility. It allows the contractor 24/7 access to hot mix. Why purchase asphalt cold patch at $100.00 / ton when you can recycle your own asphalt for $18.00/ton.
Asphalt is one of the most abundant recyclables on the planet.Asphalt is 100% recyclable. With a government administration focused on recycling, the timing is ideal for purchasing an asphalt recycler. Almost half the states offer a tax code incentive; exemptions on sales, income or property taxes on a state or local level for the purchase of equipment or machinery used in recycling. Asphalt Recycling is great for the environment and great PR for corporate and municipal owners of recycling equipment. It offers them carbon credits, shows their commitment toward recycling and all while saving them money.
The National Asphalt Pavement Association, NAPA, has sent representatives to Capitol Hill to educate our legislators on the benefits of asphalt recycling. It's hard to believe it, but most politicians remain unaware of the fact that asphalt is one of the most abundant and easily recycled commodities on Earth. A government hooked on Green Technology and directly beneath their feet and wheels lies a 100% recyclable commodity. Recycling asphalt yields a significant Carbon Savings and a marked reduction in Carbon Emissions (Greenhouse Gas Emissions). It's a potential match made in heaven. We can thank NAPA and the Asphalt Recycling & Reclaiming Association for making important strides in advancing our legislator's understanding of these facts.
At Pavement Technologies, we are focused on advancingthe progress of asphalt recycling through the sale of asphalt recycling equipment. We partner with industry and public works associations throughout North America and abroad in implementing a successful asphalt recycling program specific to our customer's needs. Our asphalt recyclers have been the recipient of 2 National Environmental Awards for Carbon Savings and Sustainable Practices.
Mark Reeves - President Pavement Technologies Int'l. Corp.
Tel: 888-999-2660 (From within the USA) Tel: IDD + 1-518-218-7676 (International Callers)
Hours: M-F 9am-6pm EST (4am-1pm GMT)
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